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Auto Backwash Filtration System (ZBAG)

Fully Automatic Fine & Micro Filtration for PT and E-Coat Baths

The Challenge

Pretreatment and E-coat baths continuously accumulate:

  • Welding beads and metallic fines
  • Dust, fibres, glue residues
  • Paint particles and soft contaminants

Conventional filtration methods struggle to remove both heavy and fine particles efficiently.
Disposable filters increase operating cost, create waste, and interrupt production.
Manual cleaning and frequent filter replacement reduce process continuity.

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The JMXworks Solutions

Fully Automatic Auto Backwash Filtration System (ZBAG)

The JMXworks Auto Backwash Filtration System provides continuous, high-efficiency filtration without stopping the process.
Its patented backwash technology cleans the filter media automatically using a very small quantity of already filtered liquid — while filtration continues.

Result: Cleaner baths, longer bath life, and stable process conditions.

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How it Works?

  • Contaminated bath liquid passes through a fine woven or metal-fibre filter media
  • Particles are retained on or within the filter surface
  • Once a defined contamination level is reached, automatic backwashing is triggered
  • A small quantity of clean filtrate removes the retained particles
  • Filtration continues uninterrupted during backwash

The system maintains high filtration efficiency with minimal reject loss.

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Why ZBAG is Different?

Designed Where Conventional Filters Reach Their Limits

Unlike disposable bag filters, belt filters, hydrocyclones, or magnetic separators, ZBAG:

  • Filters fine and micro particles down to 1 µm
  • Handles high flow rates with low pressure loss
  • Operates as a fully closed system
  • Requires no frequent manual intervention
  • Delivers very low backwash quantities

This makes it ideal for critical PT and E-coat bath purification Autoback wash Filtration System

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Key Benefits

  • Continuous filtration without production stoppage
  • Very high backwash efficiency (patented design)
  • Lowest possible reject quantity
  • Filter fineness from 1 µm to 200 µm
  • Long filter media life
  • Reduced operating and disposal cost
  • Improved bath stability and coating quality
  • Lower environmental footprint
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TECHNICAL FLEXIBILITY

The system can be configured as:

  • Surface (sieve) filtration
  • Depth filtration
  • Cake-building filtration

Filter media options include:

  • Woven fabric
  • Metal fibre fleece

This allows the system to be optimized for different bath chemistries and contamination types Autoback wash Filtration System.

TECHNICAL DATA (OVERVIEW)

Parameter Range
Flow rate 1 – 700 m³/h
Filter fineness 1 – 200 µm
Connection size DN 50 – DN 350
Operating pressure up to 16 bar
Operating temperature up to 200 °C
Media viscosity Low to medium

TYPICAL APPLICATIONS

  • Degrease dip baths
  • Pretreatment rinse baths
  • Activation and phosphate baths
  • E-coat dip bath purification
  • Rinse spray zones
  • Water treatment circuits

The system is proven in automotive OEM paint shops for stable, long-term operation Fully automatic backwash filter.

Result for Your Paint Shop

Cleaner baths throughout the PT/ED line

Longer bath life with stable chemistry

Reduced manual cleaning and filter replacement

Improved coating quality and process reliability

Lower chemical, water, and disposal cost

Higher uptime and improved sustainability

Why JMXworks?

JMXworks integrates the Auto Backwash Filtration System with deep PT/ED process knowledge, correct sizing, and on-ground engineering support — ensuring the system delivers real performance improvement, not just filtration.
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